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Metal Stitching Stitching Products Services Training Technical Support Cast Iron Welding Repair Examples Special Repairs Spark Plug Thread Repair Inserts ArticlesCutting Tools: Drills

 

Cutting Tools:  Drills, Countersinks, Spotfacers

These pages show you the part numbers for our cutting tools and provide references back to the pages where you will find the matching metal stitching products.  (Pricing is being updated.)   

If you have arrived at this page and you are confused, here are some pages you can explore that should help explain our process and products:  Metal Stitching, Products.  If you still have questions, you can always pick up the phone and call 800-736-8261 or 209-632-2345 or send us an email.

(If you are from outside the US, please contact us.  We ship direct to the US but have stocking distributors in other countries.)

On this page:  Drills, Countersinks, Spotfacers
On another page:  Taps

Drill Bits for Pins

Drill Bits for Locks

Countersinks for L Series

Spotfacers for C Series

L Series Taps

bulletPOWERTAP™ taps
bulletTough Duty taps
bulletPiloted taps

C Series Taps

bulletC1 and C2F taps
bulletC3 and C4 taps

 

Drill Bits for pins:    
 
We offer two types of drill bits:  Tough Duty and AccuSize™

Tough Duty drill bits are made of high quality tool steel and are heat-treated to higher hardness.  These drill bits will hold an edge longer and will stand up to harder material.  Use our Tough Duty drill bits if your standard bits have difficulty drilling and staying sharp in your applications.

AccuSize™ drill bits prevent oversizing and egg-shaping drilled holes.  Having a good, round and accurate-sized hole is essential to making a good repair.  Standard drill bits usually drill oversized and out-of-round holes when drilled by hand.  AccuSize™ drill bits stay sharp longer and drill cast iron faster than any other split point high-speed steel drill bit.  AccuSize™ drill bits are patent pending.

TD drill bits for L4 and C1 pins TD drill bits for L6 and C2F pins
Part # Length/Qty US Price Part # Length US Price
L4402TD jobber/2   L6402TD jobber/2  
L4400TD jobber/6   L6400TD jobber/6  
L4402X 6" ext/2   L6402X 6" ext/2  
L4400X 6" ext/6   L6400X 6" ext/6  
TD drill bits for L8 pins TD drill bits for C4 pins
Part # Length/Qty US Price Part # Length/Qty US Price
L8402TD jobber/2   C3DB-2 jobber/2  
L8400TD jobber/6   C3DB-6 jobber/6  
AccuSize™ TD bits for L4 and C1 pins AccuSize™ TD bits for L6 and C2F pins
Part # Length/Qty US Price Part # Length/Qty US Price
L4402AC jobber/2   L6402AC jobber/2  
L4400AC jobber/6   L6400AC jobber/6  
AccuSize™ TD bits for L8 pins AccuSize™ TD bits for C3 pins
Part # Length/Qty US Price Part# Length/Qty US Price
L8402AC jobber/2   C3DBAC-2 jobber/2  
L8400AC jobber/6   C3DBAC-6 jobber/6  
  AccuSize™ TD bits for C4 pins  
Part # Length/Qty US Price
C4DBAC-2 jobber/2  
C4DBAC-6 jobber/6  

Reference pages for more information:  Stitching Pins

 

Tough Duty Drill Bit Sets for Locks
Part #  
L10DB  
L15/5DB  
L15DB  
L20DB  
L30DB  
L40DB  
L50DB  
L60DB  

Reference pages for more information:  Locks

A countersink is optional for L Series stitching pins.  Countersinks are used to cut a small tapered recess into the surface of the casting in order to assure that the tapered shoulder of the L Series stitching pin will seat into the surface.  Common applications are on exhaust seats and other machined surfaces.  Use a slow speed drill with all countersinks to improve life of the cutting edges.

L4 Countersinks L6 Countersinks L8 Countersinks
Part # US Price Part # US Price Part # US Price
L4CS-1   L6CS-1   L8CS-1  
L4CS-2   L6CS-2   L8CS-2  
L4CS-6   L6CS-6   L8CS-6  

 

A spotfacer is required for all C Series pins installed into through holes.  Spotfacers cut a recess into the surface of the casting to accept part of the shoulder of the C Series stitching pins.  Some of the shoulder must remain below the surface after it is ground or machined flat.  The shoulder is what holds the Spiralhook™ threads tight.  Spotfacers cut an angle into the surface that matches the negative angle under the shoulder of the corresponding pin.  This creates additional holding power.  Approximately 50% of the shoulder should be below the surface whenever possible.  However, in very thin material keep the spotface shallow to leave as much room for threads as possible.  Approximately 0.020"  should serve as a minimum for spotface depth.  If an invisible repair is not an issue, you can leave approximately 50% of the shoulder protruding above the surface of the completed repair for additional strength.  Use a slow speed drill with all spotfacers to improve life of the cutting edges.  (Note:  C Series pins can be installed into blind holes without embedding the shoulder into the surface.  When the pin hits the bottom of a blind hole, the threads are locked into place.)

 

C1 Spotfacers C2F Spotfacers
Part # US Price Part # US Price
C1PSF-1   C2FPSF-1  
C1PSF-2   C2FPSF-2  
C1PSF-6   C2FPSF-6  
C3 Spotfacers C4 Spotfacers
Part # US Price Part # US Price
C3PSF-1   C4PSF-1  
C3PSF-2   C4PSF-2  
C3PSF-6   C4SPSF-1  

Reference pages for more information:  Stitching Pins

Here are links to some of our videos on YouTube.

YouTube, Full-Torque Permanent Thread Repair
YouTube, Full-Torque Permanent Thread Replacement Insert
YouTube, Cast Iron Crack Repair
YouTube, Lock Installation on Crack Repair

 
Here are some links to articles in industry-related professional publications:
Engine Professional, January-March 2010 Issue
Engine Builder, What's Hot in Cold Crak Repairs!
Engine Builder, Learning Curve
Engine Builder, The Properties of Cast Iron
Engine Builder, Pinning Down the Cold Repair Process

 

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